Norseal® PF100 Series -1.5mm | Micro-Cellular Polyurethane FoamCustom pads and gaskets priced instantly and made to order within 24 hours!

Norseal® PF100 Series -1.5mm | Micro-Cellular Polyurethane Foam

Micro-Cellular Polyurethane Foam

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  • Compression/Tolerance pads for lithium-ion battery packs
  • Battery pack sealing
  • Cushioning and insulation for thermistors in lithium-ion battery packs
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Stock sheet size: 135cm x 100cm

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Description

Norseal PF100 Series features premium micro-cellular polyurethane foam specifically developed for cell cushioning within electric vehicle battery packs. This generation of foam provides the widest and flattest compression range of our portfolio, a critical performance measurement commonly required by today’s battery pack design engineers.

PF100 exhibits outstanding, industry leading, “aged” compression set resistance at elevated temperature (up to 90°C) and humidity conditions, essential for extending the battery pack life. PF100 is delivered in the lowest thickness/ density combination in the industry, allowing design engineers to maximize energy density and space while minimizing overall weight.

Benefits

  • '- Maximizing energy density while minimizing overall weight.
  • - Widest and flattest compression range.
  • - Outstanding compression set resistance at elevated temperatures.

Features

  • – Outstanding, industry leading, “aged” compression set resistance at elevated temperature (up to 90°C) and humidity conditions, essential for extending the battery pack life.
  • – delivered in the lowest thickness/density combination in the industry, allowing design engineers to maximize energy density and space while minimizing overall weight.

Recommended Uses

  • Compression/tolerance pads in lithium-ion pouch and prismatic cell packs
  • , industry leading, “aged” compression set resistance at elevated temperature (up to 90°C)
Physical Properties
Properties Test Method PF100
Density, kg/m3 (Ib/cu.ft.) ASTM D3574 150 +/- 10 (9 +/- .6)
Thickness, mm (in) 1.5(0.06″)
+/-10%
Standard Color – Black
Standard Liner – 4 mil PET (release or permanent)
Compression set (@ 70%, 7 days), % ASTM D1667 <3 @ 23°C (73°F)
<5 @ 70°C (158°F)
<5 @ 90°C (194°F)
Typical Compression Force Deflection, kPa (psi) ASTM D1667** 24 kPa (3.5 psi) @10%
54 kPa (7.8 psi) @50%
135 kPa (19.6 psi) @70%
Paper
Thermal Properties
Properties Test Method PF100
Temperature resistance, °C (°F) Recommended constant use, max.
Recommended intermittent, max		 70 (158)
121 (250)
Thermal Conductivity, W/m.K (Density 320 Kg/m3) ISO 8302 0.03
Low temperature resistance -40°C w/25 mm mandrel Pass
Electrical Properties (on nominal 1mm thick material)
Properties Test Method PF100
Breakdown strength, AC, kV/mm (V/mil) ASTM D149, Method B 1.4 (35)
Breakdown strength, DC, kV/mm (V/mil) ASTM D3755 1.8 (45)
Flame Resistance
Properties Test Method PF100
Flame resistance ASTM D4986 (Self-extinguishing equivalent to UL94-HBF) Pass

Saint Gobain Norseal® PF100 Series Datasheet





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